Photos

Inside the naked frame

The rear end cut off

Rear appron sitting in place

Some rust treatment

Ready for some frame work

Rear engine waiting clean up

Close up of the Isuzu 6BD1 engine

Appron sitting on new rear frame section

About a week into it & door off !!!!

Another angle of rear

Our daughter ready to work !!!!!

Part of the work station

Rear section that we cut off

Too rusted

From rear looking forward

The front end

Drivers side

Large slide out will be in this section

Large 400lt diesel tank fitted

Our son watching dad work

Rust out

Will replace oil cooler & radiator

Apron taken off for full welding and prep

The welder all set up ready

Some new frame work

All tacked in

Starting to look good again

Window dummy fit

Added some bracing

Rubbish piles up quick

Top half  of rear

All prep and primed in Metalfix 

From the inside

The rear side has been welded, prep and primed

Drivers rear taking shape too

One roll of two

Roll of alloy sheet

Removing the air con system

More removal

Still have main unit to remove

prefabricated out riggers and drivers side parts

Insulation to be sandwiched between the walls

Rear window sheeted in

Vents to be installed underneath this sheet

Sheet from the inside view

Protective cover removed

The size of the alloy against the rig

Another piece fitted

A sheet of 4mm a.c.p

Rear engine door fabricated

Sheeting applied

Slide out bed starting to take shape

Sheeting weighted down for firm/flat adhesive



Linear slide bearings

Slide out bed base

Linear motor to operate the bed



A few more welds needed

Temp fitment of locks



View of completed engine door



Gas struts fitted



Test fit and alignment




Tested with a couple of rivets





Close up once finished






Fitment of top rear lights